In the field of industrial manufacturing, the normal operation of surface treatment equipment such as shot blasting machines, sand blasting machines and grinding equipment is crucial to production efficiency and product quality. However, neglecting the daily maintenance of equipment may lead to unexpected downtime, rising maintenance costs, and even affect production progress. This week's popular science news will take you to learn some simple but effective equipment maintenance tips to help you extend the life of your equipment and ensure worry-free production.
1. Regular cleaning and inspection
After long-term operation, equipment such as shot blasting machines and sand blasting machines are prone to accumulate a lot of dust and particles inside, which may affect the performance of the equipment. It is recommended to clean the inside of the equipment regularly every week, especially the parts that are prone to dust accumulation. In addition, regularly check the wear of wearing parts (such as nozzles, blades, screens, etc.), replace consumables in time, and prevent excessive wear of parts from affecting the cleaning effect
2. Lubrication and maintenance
Parts such as bearings, drive chains and rollers in surface treatment equipment require good lubrication to maintain smooth operation. Regularly check the use of lubricating oil or grease, and add it in time according to the equipment instructions to avoid wear of parts due to lack of lubrication. Generally, a comprehensive lubrication check is performed on the transmission system every month to ensure the stability of the equipment.
3. Electrical system inspection
The electrical system of the surface treatment equipment also needs to be checked regularly, especially the key parts such as the control cabinet and line connectors, to check whether there is looseness or aging. Keep the control system clean to prevent dust and moisture from affecting the electrical performance. For the PLC control system of the equipment, it is recommended to conduct an annual inspection with the help of professional technicians.
4. Temperature control and dust prevention measures
Temperature and dust have a great impact on surface treatment equipment. When the working environment temperature is too high or there is too much dust, appropriate protective measures should be taken, such as adding exhaust devices or installing dust covers. Keep the working environment of the equipment well ventilated to prevent the equipment from overheating and shutting down due to high temperature.
5. Standardized operation
Finally, standardized operation is one of the keys to ensure the life of the equipment. Ensure that all operators have received formal training and understand the operating procedures and precautions of the equipment. Avoiding improper operation or overloading the equipment can effectively reduce the failure rate of the equipment.
Through simple daily maintenance and regular inspections, the service life and stability of surface treatment equipment can be greatly improved. By paying attention to these maintenance details, your equipment will remain in good working condition for a long time, bringing higher efficiency and better surface treatment effects to production.